AS9100 Clause 8.5.1.3 – Production Process Verification

Implementing AS9100 8.5.1.3, “Production Process Verification,” will typically involve several key steps:

1. Understand the Requirements: Read and fully understand the requirements of clause 8.5.1.3 in the AS9100 standard. This clause focuses on the first article inspection (FAI) process, which involves a complete, independent, and documented physical and functional inspection process to verify that prescribed production methods have resulted in a product that meets all predetermined requirements.
2. Develop Procedures: Establish a written procedure detailing how your organization will carry out production process verification, particularly FAI. This procedure should cover the following points:
   • The selection criteria for the first article inspection.
   • The method of conducting the first article inspection.
   • The criteria for evaluating the results.
   • What to do if the results are not satisfactory.
3. Training: Train your employees on the FAI procedure. Everyone involved should understand the purpose of the FAI and their role in it.
4. Implement the Procedure: Implement the FAI procedure in your production process. This typically involves selecting a first product (the “first article”), inspecting it in accordance with your FAI procedure, comparing the results to your predetermined requirements, and acting based on the evaluation of the results.
5. Document the Results: Record the results of your FAI and the actions taken. These records are required by the AS9100 standard and may be audited.
6. Monitor and Improve: Regularly review your FAI procedure and its results to identify any opportunities for improvement. You should also review the procedure and its effectiveness during your internal audits and management reviews.

Remember, each organization will have unique needs and circumstances that may require adjustments to this general approach. Always refer to the most recent version of the AS9100 standard to ensure compliance, and consider consulting with a quality management professional or auditor to ensure you’re correctly implementing these procedures.